Competitive Manufacturing Initiative: The term Competitive Manufacturing is used to describe the range of systematic manufacturing practice concepts and approaches. It covers but is not limited to: lean manufacturing, agile manufacturing, monitoring and data gathering systems such as SCADA (Systems Control and Data Acquisition) software, ERP (Enterprise Resources Planning) systems, MRP II (Manufacturing Resources Planning), and proprietary systems such as SAP etc., statistical process control systems such as Six Sigma and Three Sigma, JIT (Just In Time), Kanban and other pull related manufacturing control systems, supply, value and demand chain monitoring and analysis, and other continuous improvement systems.

Competitive manufacturing uses a systematic approach to producing high quality goods, for the least cost and with the least waste.

Businesses that use competitive manufacturing concepts typically:
save money by reducing the costs of making its products
reduce their product cycle time
improve workflow through the plant, reducing everyone’s workload
involve everyone in continuously improving its products and processes

What is the Competitive Manufacturing Initiative?
The Competitive Manufacturing Initiative (CMI) was developed by five Industry Training Advisory Boards (ITAB’s) in Australia in 2003. The project objectives were to:

Implement cross industry competencies in generic manufacturing skills and explore the potential for qualifications
Encourage improved manufacturing performance using “modern” manufacturing techniques
Develop competencies and qualifications to recognise skill sets developed in the implementation of ‘lean’ and ‘agile’ manufacturing techniques.

The five Australian ITAB’s agreed to the:
Formation of a steering committee involving as many manufacturing industries as possible
Adoption of a common brand for CMI
Development of newsletters and CMI website
Development of a Training Package consisting of competencies and qualifications to meet the objectives outlined above.

Competencies, qualifications and a training package based on these “modern” manufacturing techniques were endorsed by the participating Australian industries in 2004.


Competitive Manufacturing Training Programs
Level 2 - For Operators
Level 3 - Technical Strand for Operators
Level 4 - For Team Leaders & Supervisors
Level 4 - Technical Strand for Team Leaders & Supervisors
Level 5 - Diploma for Managers
 
For Training courses in Lean , please click here

CMI History in New Zealand 
In 2001, the Wood manufacturing, Dairy and other interested manufacturing companies through their respective ITO’s (Industrial Training Organisations) cooperated to develop a small number of unit standards in Total Productive Manufacturing (TPM). This was followed in March 2002 with the registration of a level 3 qualification in Total Productive Manufacturing.

In 2004 the group discussed the need to expand the qualification structure with a further qualification at level 4 and possibly higher levels as well. The CMI project in Australia was brought to the group’s attention and it was agreed to explore the opportunities of using the competencies already developed in Australia, rather than develop similar ones in New Zealand.

In 2005 a Consortium of New Zealand ITO’s entered into an agreement with CMI Australia to share resources and create a trans- Tasman suite of qualifications for competitive manufacturing. This agreement specified:

The recognition of ‘modern’ manufacturing skills and the standardisation of assessment across Australia and New Zealand,
An agreement to work collaboratively in future to minimise duplication of trans Tasman efforts,
The registration of Australian standards on to the New Zealand Qualifications Framework (NQF)
Link the CMI in Australia and New Zealand through future collaboration


 
CM Training Programs
Level 2 - for Operators
Level 3 - Technical Strand for Operators
Level 4 - for Team Leaders & Supervisors
Level 4 - Technical Strand for Team Leaders & Supervisors
Level 5 - Diploma for Managers

NZ   CMI Consortium
ATITO
(Apparel and Textile Manufacture)
www.atito.org.nz
COMPETENZ
(Engineering & Manufacturing)
www.competenz.org.nz
FITEC Furniture
(Forestry & Wood Manufacturing and Furniture)
www.fitec.org.nz
JITO
(Joinery etc.)
www.jito.org.nz
NZITO
(Dairy, Leather, and Meat Processing)
www.nzito.co.nz

PaMPITO
(Plastics, Glass and Pharma)
www.pampito.org.nz

PrintNZ
(Printing and Packaging)
www.printnz.co.nz
SITO
(Seafood)
www.sito.co.nz

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